Shipping damage is one of the most common problems for businesses that sell physical products. A broken item not only causes loss of money, but also affects customer trust.
The good news? Most shipping damage can be avoided just by choosing the right box.

At BoxMine, we work closely with businesses to help them select boxes that protect products better and reduce transit losses. In this blog, we’ll explain how better box choosing can reduce damage during shipping, in simple and practical words.

Why Do Products Get Damaged During Shipping?

Before choosing the right box, it’s important to understand why damage happens.

• Boxes get crushed due to stacking

• Products move inside the box

• Boxes tear because of weak material

• Wrong box size leaves empty space

• Moisture weakens poor-quality cartons

Most of these problems come down to using the wrong type of box.

Choose the Right Box Size (This Is Very Important)

Using a box that is too big or too small is a common mistake.

• A big box leaves empty space → product moves → damage

• A small box puts pressure on the product → breakage

Always choose a box that fits your product properly, with enough space for basic cushioning.

At BoxMine, we offer boxes in multiple standard and custom sizes so your product fits just right.

Use Strong Corrugated Boxes, Not Thin Cartons

Not all boxes are made equal. Thin or low-quality cartons can easily bend, tear, or collapse during transit.

What to look for:

• Corrugated boxes instead of plain cartons
• Good-quality kraft paper
• Proper ply strength (3-ply, 5-ply, or more)
  
  

Select the Right Ply Based on Product Weight

Different products need different box strength.

• Light products → 3-ply boxes

• Medium-weight products → 5-ply boxes

• Heavy or fragile products → 5-ply or higher

Using a low-ply box for a heavy product increases the risk of box failure during shipping.

If you’re unsure, the BoxMine can help you choose the right ply based on your product weight.

Avoid Extra Empty Space Inside the Box

Even a strong box won’t help if the product keeps moving inside.

• Use proper box size

• Add simple fillers if required (paper, inserts, partitions)

• Make sure the product stays in one place

Less movement = less damage.

Choose Boxes That Match Your Shipping Method

Different shipping methods need different box strength.

• Courier & last-mile delivery → stronger outer boxes

• Bulk transport → stacking-resistant boxes

• Long-distance shipping → moisture- and crush-resistant boxes

BoxMine B2B boxes are made keeping real shipping conditions in mind, not just storage.

Don’t Ignore Moisture & Weather Protection

During monsoon or humid conditions, weak boxes absorb moisture and lose strength.

A good-quality corrugated box:

• Holds shape even in humidity

• Protects the product better during transit

This is especially important for electronics, printed products, and fragile goods.

Custom Boxes Help Reduce Damage

Custom-sized boxes are not just for branding - they help in protection too.

Benefits of custom boxes:

• Perfect fit for your product

• Less need for extra fillers

• Better stacking during transport

• Lower chances of product movement

BoxMine specializes in custom corrugated boxes for B2B businesses, helping reduce damage and improve delivery quality.

Shipping damage is often a packaging issue, and by choosing the right box size, strong corrugated material, proper ply strength, and shipping-ready boxes, BoxMine helps you ship safer with better boxes and happier customers.